Steel Grating Specifications & Selection Guide

Bearing bar sizes and pitch, cross bar pitch, surface treatment options and load selection logic for welded, press-locked, serrated grating and stair treads. Compiled from ANSI/NAAMM MBG 531, BS 4592 and EN ISO 14122 walkway guidance.

Last updated: September 5, 2026

Why bearing bar and pitch define the product

A steel grating panel is defined by two parameters above all others: the bearing bar (the load-carrying bars running in the span direction) and the pitch (spacing of those bars and of the cross bars). Almost every performance question — load capacity, open area, slip resistance, weight — traces back to these choices.

We manufacture to two base material families. Carbon steel (ASTM A36 / Q235B) is the standard for the majority of industrial platforms, walkways and trench covers, finished with hot-dip galvanizing for corrosion protection. Stainless steel (304 / 316) is specified where the environment is wet, acidic, saline or food-contact, with 316/316L the upgrade for chloride exposure such as coastal or chemical plants.

For most structural floors, welded steel grating with 30 mm or 40 mm bearing bar pitch is the workhorse specification. When the top surface must be flat and weld-free — architectural decks, pedestrian bridges, façade screens — press-locked grating is the right choice. Where floors are wet or oily, serrated bearing bars add the grip that plain bars cannot.

Once you have the grade, bar size and pitch, see the steel grating product page for our standard supply envelope, MOQ and lead times.

Four primary steel grating types

Each manufacturing method delivers a different balance of strength, surface finish and cost. Selection depends on whether the deck is structural, architectural or slip-critical.

01

Welded steel grating

Bearing bars and cross bars are joined by resistance welding at every intersection. This is the most common general-purpose grating for industrial floors.

  • Surface: Flat bearing bars, visible weld spots at intersections
  • Best for: Platforms, walkways, trench covers, mezzanines
  • Bar range: 20–100 mm height, 2–10 mm thickness
  • Advantage: Highest shear strength at the lowest cost
02

Press-locked (swage-locked) grating

Cross bars are pressed into pre-notched bearing bars and locked under pressure, leaving a smooth, flat top surface with no visible welds.

  • Surface: Smooth, weld-free top — clean architectural look
  • Best for: Pedestrian bridges, façades, decorative screens
  • Bar range: 20–60 mm height
  • Advantage: Aesthetic finish, easy to clean
03

Serrated grating

Teeth are formed along the top edge of each bearing bar, providing high slip resistance on wet, oily or inclined surfaces.

  • Surface: Toothed top for grip
  • Best for: Outdoor stairs, ramps, wash-down areas
  • Bar range: 25–60 mm height, 3–6 mm thickness
  • Advantage: Slip resistance without coverings
04

Stair treads

Prefabricated grating panels with a nosing and pre-welded end plates for direct fixing to stringers, supplied as a finished safety component.

  • Surface: Serrated or plain with checker-plate nosing
  • Best for: Industrial and plant access stairs
  • Fixing: End plates, pre-drilled or welded
  • Option: Yellow warning nosing available

Grating type selection at a glance

Type Top surface Strength Typical application
Welded Flat, welded Very high Industrial platforms, walkways
Press-locked Smooth, weld-free High Architecture, pedestrian bridges
Serrated Toothed (anti-slip) High Wet/oily stairs, ramps
Stair treads Nosed panel High Plant access stairs

Standard parameter ranges

Standard combinations used in our steel grating production. Custom bar sizes, pitches and panel dimensions are available on request.

Parameter Standard range / options Notes
Bearing bar height 20 – 100 mm Taller bar = higher load capacity at given span
Bearing bar thickness 2 – 10 mm 3 mm and 5 mm most common
Bearing bar pitch 30, 33, 40, 60 mm 30 / 40 mm are the industrial standard
Cross bar pitch 50, 100 mm 100 mm standard; 50 mm for higher stiffness
Panel width up to 1000 mm Cut to project module
Panel length up to 6000 mm Custom length per support layout
Surface treatment Hot-Dip Galvanized / Painted / Untreated HDG to EN ISO 1461 for outdoor use
Load class Designed per span & support Confirm with drawing or load table
Standards ANSI/NAAMM MBG 531, BS 4592 Third-party inspection on request

Open area typically falls between 60% (30 mm pitch, 5 mm bar) and 80% (60 mm pitch, thin bar). Higher open area improves drainage and light passage but reduces load capacity — balance against the application.

Load capacity is a function of span

Steel grating is not rated by a single "load class". The safe allowable load depends on the bar section, the support span and how the panel is fixed.

Rule of thumb: For a given bearing bar, halving the support span roughly quadruples the allowable load. A 40×5 mm bar at 30 mm pitch spans about 900–1000 mm between supports for pedestrian/walkway loads; the same bar at 600 mm span handles substantially heavier plant loads. Always confirm against your deflection limit (typically L/200 for floors).

What we need to calculate your load

  • Support span: clear distance between bearer members (mm)
  • Applied load: uniform load (kN/m²) or point load (kN)
  • Deflection limit: e.g. L/200, L/150
  • Fixing: welded, clipped or bolted; orientation of bearing bars

How to specify your steel grating

Use this decision tree to narrow down the right specification for your project.

1

Identify the application

Structural plant floor or trench cover → Welded grating, 30/40 mm pitch, carbon steel + HDG. Pedestrian bridge or façade → Press-locked for a clean surface. Wet or oily stair → Serrated with nosing. Food or marine → Stainless 304/316.

2

Set bearing bar size and pitch

Pitch is set by the required open area and load. Bar height and thickness are then chosen against the support span. For most walkways, 40×5 mm at 30 mm pitch is a sound starting point; heavier plant decks move to 50–60 mm bars.

3

Select surface treatment

Outdoor or industrial → Hot-dip galvanizing (EN ISO 1461). Indoor dry → Painted or untreated. Corrosive/wash-down → Stainless base material rather than coating.

4

Define panel size and fixings

Provide panel dimensions, required cutouts (pipes, columns), banded edges, toe plates and fixing method. For stairs, give going width and stringer spacing so we can supply ready-to-fit treads.

Need help with specification? Send us your span, load, deflection limit and a sketch or drawing. We will confirm the bearing bar section and return a quotation, usually within 48 hours. Request a technical consultation.

Referenced Standards & Specifications

Zhaobang Metal manufactures and inspects to the following internationally recognized standards. Links open the issuing organization's official page.

  • ANSI/NAAMM MBG 531 — Metal Bar Grating standard (bearing bar, pitch and load definitions). NAAMM ↗
  • BS 4592 — Industrial type metal flooring, walkways and stair treads. BSI ↗
  • EN ISO 1461 — Hot-dip galvanized coatings on fabricated iron and steel articles. ISO.org ↗
  • ASTM A123 / A123M — Zinc coating (hot-dip) on iron and steel hardware. ASTM ↗
  • ASTM A36 / A36M — Carbon structural steel (base material). ASTM ↗
  • EN ISO 14122 — Safety of machinery — permanent means of access (walkways, platforms). ISO.org ↗
From the blog: for a step-by-step walkthrough of load classes, bearing bar selection, welded vs press-locked construction and the MBG 531 / BS 4592 / EN ISO 1461 framework, read Steel Grating Load and Span Selection: Bearing Bars, Pitch and Standards Explained. More guides in our Technical Blog.

Frequently asked questions

What is the difference between welded and press-locked steel grating?

Welded steel grating uses resistance welding at every bearing bar and cross bar intersection, giving high shear strength and the lowest cost for most industrial loads. Press-locked (swage-locked) grating presses the cross bars into pre-cut notches in the bearing bars, producing a smooth, flat top surface with no visible welds — preferred for architectural and pedestrian-facing applications where appearance matters.

Which bearing bar size should I choose for heavy industrial loads?

For heavy plant platforms and vehicular trench covers, 50×5 mm or 60×5 mm bearing bars at 30 mm or 40 mm pitch are common starting points. Load capacity is governed by the bar height-to-span ratio: a taller, thicker bar or a shorter support span both increase allowable load. Send us your span and load requirement and we will confirm the specification.

What does the hot-dip galvanizing standard cover for steel grating?

Our hot-dip galvanizing follows EN ISO 1461 (equivalent to ASTM A123). It specifies minimum zinc coating thickness by steel thickness — typically 70–85 µm on grating sections — plus coating adhesion and appearance requirements, delivering long-term corrosion protection for outdoor and industrial environments.

Do you supply stair treads with nosing and fixings?

Yes. Stair treads are supplied as prefabricated panels with a serrated or checker-plate nosing for slip resistance, pre-welded end plates (with or without bolt holes) for direct fixing, and optional yellow warning nosing. They are cut to the required going width and stringer spacing.

Can you customize panel size and cutouts to our drawings?

Yes. As a direct manufacturer we produce panels to your exact dimensions, including circular or rectangular cutouts for pipes and columns, banded edges, toe plates and tagged marking. Send the drawings or marked-up sketch and we will quote against it.

Need a custom specification?

Send us your span, load, surface treatment and panel size. We provide load confirmation, quotation and samples within 48 hours.